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Overmolded assemblies

Leicht+Müller is a one-stop supplier of hybrid components. High speeds and volumes, and specialties like 8 cavity hot runners with valve gates, time-saving electro-hydraulic manufacturing or a cutting insert inside a molding tool are key features of component production. We skillfully produce millions of overmolded assemblies such as fluid level sensors.

Fluid level sensor

Reed-switch, plug-in reservoir-assembly, fully-automated component insertion, color marking through hot stamping, 100% L+M testing, laser marking for traceability.

Reed-switch, plug-in reservoir-assembly, fully-automated component insertion, color marking through hot stamping, 100% L+M testing, laser marking for traceability.

Fluid level sensor

Reed-switch, bayonet reservoir-assembly, fully-automated component insertion, 100% L+M testing, laser marking for traceability.

Fluid level sensor

Reed-switch, reservoir-assembly through welding, fully-automated component insertion, color marking through hot stamping, 100% L+M testing, laser marking for traceability.

Reed-switch, reservoir-assembly through welding, fully-automated component insertion, color marking through hot stamping, 100% L+M testing, laser marking for traceability.

Fluid level sensor

2-pin variant, 8 cavity hot runner, integrated separating, sorting of bad parts.

4 cavity hot runner, integrated separating, sorting of bad parts.

Seat occupancy sensor for cars

Metal film resistors welded onto stamped lead frame.

Separating of the parts and loading of the rotary table with Epson robot. Turntable injection molding with 4 cavities. End-of-line testing and DMC marking of the assembly.

Pre-mold on strip

Reed-switch

8 cavity hot runner, feeding and bending of contact strip, overmolding on strip, fully-automated component insertion.

8 cavity hot runner, feeding and bending of contact strip, overmolding on strip, fully-automated component insertion.

Single pre-mold

Overmolding of single contacts

Angular connector

Overmolding of single contacts, testing of resistance and pin-height.

Overmolding of single contacts, testing of resistance and pin-height.